Oracle Inventory: Performing Kanban Replenishment & Manual Forecast

Performing Kanban Replenishment

In this lab you will learn how to generate Kanban Cards.

Assumptions

  • You have completed the defining Subinventories Lab
  • You have completed the Defining Items Lab.
  • You are skilled in Oracle navigation.
  • You must have access to an Oracle Application Vision database or comparable training or test instance at your site on which to complete this practice.

Tasks

Setting up a Kanban Pull Sequence

Set up a Kanban pull sequence using the following information:

  • Item                ##-Item01
  • Subinventory:            ##FGI    
  • Source Type:            Supplier
  • Supplier:                Advanced Network Devices
  • Supplier Site:            Santa Clara
  • Calculate:            Number of Cards
  • Size:                10
  • Cards:                10
  • Minimum Order Quantity:    20

Generate Kanban Cards

Generate Kanban cards for the pull sequence you created.

Replenish Kanban Cards

Replenish your Kanban cards.

Solution – Performing Kanban Replenishment

Setting up a Kanban Pull Sequence

Responsibility: Inventory, Vision Operations USA

1.    Navigate to the Pull Sequences window.

  • (N) Kanban > Pull Sequences > (B) New.

2.    Use the following information to define a new pull sequence:

  • Item:                ##-Item01
  • Subinventory:            ##FGI
  • Source Type:            Supplier
  • Supplier:                Advanced Network Devices
  • Supplier Site:            Santa Clara
  • (T) Kanban
    • Calculate:                Number of Cards
    • Size:                    10
    • Number of Cards:            10
    • Minimum Order Quantity:        20


3.    (M) File > Save

Generate Kanban Cards

4.    (B) Generate Cards

5.     Yes to print Kanban cards.

6.    Verify your Kanban cards printed.

  • (M) View > Requests
  • Select All My Requests
  • (B) Find


  • (M) File > Close Form

Replenish Kanban Cards

7.    Navigate to the Kanban Cards Summary window.

  • (B) Cards or (N) Kanban > Kanban Cards.

8.    In the Find Kanban Cards window, search for the item ##-Item01 to display the related Kanban cards.

9.    To replenish Kanban cards:

  • Select the first Kanban card in the list.
  • (B) Replenish.
  • Verify the supply status changed to Wait.
  • Select the second Kanban card in the list.
  • (B) Replenish.
  • Verify the supply status is Empty.


10.    (N) File > Save.

11.    (N) File > Close Form.

 

Create Kanban Pull Sequence

1.    (N) Kanban > Pull Sequences.

2.    (B) New.

3.    Enter the following information to create the pull sequence.

  • Item:        AS54888
  • Subinventory:    FGI
  • Source Type:    Supplier
  • Supplier:        Advanced Network Devices
  • Supplier Site:    Santa Clara

4.    (T) Kanban

  • Calculate:        Number of Cards
  • Size:            10
  • Number of Cards:    10
  • Minimum Order Qty:    20

5.    (M) File > Save

6.    (B) Generate Cards

7.    (B) Yes

8.    (B) Cards

9.    Select the first card.

10.    (B) Replenish

11.    Select the second card.

12.    (B) Replenish

13.    (N) File > Save

14.    (N) File > Close Form.

 

 

 

Creating a Manual Forecast

Responsibility: Inventory, Vision Operations USA

Creating a Forecast Set

1.    (N) Planning > Forecasts > Sets

2.    Enter the following the information to create a forecast set:

  • Forecast Set:    FG Set
  • Description:    Finished Goods forecast set
  • Bucket Type:    Weeks
  • Level:        Item
  • Forecast:        FGI
  • Description:    Finished Goods forecast

3.    (M) File > Save.

4.    (M) File > Close Form.

Setting Up Forecast Entries

5.    (N) Planning > Forecasts > Entries

6.    (M) View > Find

7.    Select the FG Set forecast set.

8.    Enter the following forecast entry information:

Note: The starting date is typically the first day of the workweek available from the work calendar schedule (the date cannot be in the past).

 

Line # 

Item 

Bucket 

Date 

End Date 

Current 

1 

AS18947 

Weeks 

Start date. For example, 12-APR-2010.

1 week in advance. 

1000 

2 

AS18947 

Weeks 

1 week in advance (from starting date in Line 1).

For example, 19-APR-2010. 

2 weeks in advance.

For example, 26-APR-2010.

2000 

3 

AS18947 

Weeks 

2 weeks in advance (from starting date in Line 1). 

3 weeks in advance. 

3000 

9.    (M) File > Save.

10.    (M) File > Close Form.

Viewing Forecast Quantities

11.    (N) Planning > Forecasts > View Entries

12.    (M) View > Find.

13.    Select the FG Set Forecast set.

14.    Choose Bucketed

15.    (M) File > Close Form.